Characterizing the Material Properties of Injection-Molded Polymers at Different Temperatures

Protocol

You will be using the injection molding system in room 705 to produce 8 useable “dumbbell” shaped test specimens of the polymer that we have in stock.

You will set up the Instron Testing Apparatus to include the oven attachment and then you will test your samples to failure at 2 temperatures with a sample size of 4 for each temperature.

Your team will decide the temperatures, but you should coordinate with the other teams so that all together you have a good range of temperatures tested.

You will run a statistical analysis on your data to see if the temperatures you chose resulted in significant differences in material properties.

Each team will produce a report with photos showing your process on each step. You will decide which data is important and which data is less important in your report. You will look up the properties of the polymer that was used and if your results deviated from published properties, you will explain why.

Important issues to note:

The injection molding process is far from perfect. You will have to spend time playing with the settings to get a good, usable sample. The plastic will overflow or underflow the mold… It will be burnt, or otherwise compromised… This will take time, so allow yourself some lee way here… and communicate with the other groups. Take pictures and post them throughout the process.
In choosing temperatures, be careful that the resulting elongation does not increase beyond the capacity of the oven (which is quite limited). If this is a real issue in your experimental design, then solve the problem. This may entail machining your test specimens to smaller diameters, testing at different temperatures or strain rates, or other solutions.
You must schedule the use of both the injection molder and the instron testing device with our technician, George Ortea. He will show you how to operate the machine and will help you set up the oven attachment in the Instron.

Team C

Eugene Wang, Raymond Fu, Jimmy Espinoza, James Lastihenos James Sarjeant

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Instron testing was conducted at room temperature. Results are as follows:

mat_sci_c_injection_molding.is_tens1.2.is_tens.pdf mat_sci_c_injection_molding_tensile_strength_test.is_tens1.is_tens.pdf mat_sci_c_injection_molding_tensile_strength_test.is_tens2.is_tens.pdf mat_sci_c_injection_molding_tensile_strength_test.is_tens3.is_tens.pdf mat_sci_c_injection_molding_tensile_strength_test.is_tens4.is_tens.pdf

Names

Team A: Andrew Tallaksen, Keith Caskey, Gary Go, Kunsoo Yuk

Team B: Tensae Andargachew, Daniel Bach, Kevin John, Quinee Quintana

Team C: Raymond Fu, Jimmy Espinoza, James Lastihenos, Eugene Wang, James Sarjeant

Put your name where you are busy. If you are busy at the same time as someone else, put your name there anyway (even though it overlaps) - this way when you really need to find a time you know when is absolutely bad, and when is not so bad.

Team A	Monday	Tuesday	Wednesday	Thursday	Friday
9:00		KY, AT, KC, GG		KY, KC
10:00		KY, AT, KC, GG		KY, KC
11:00	KY, AT, KC, GG	AT, KC	KY,AT, KC, GG	KY, AT, KC, GG	SY, AT, KC, GG
12:00		GG	KY,AT, KC	AT, KC, GG	GG
1:00		GG		AT, KC, GG	KY,AT, KC, GG
2:00		KY, AT, KC, GG	KY, AT, KC, GG	KY, AT, KC, GG
3:00	KY, AT, KC, GG	KY, AT, KC, GG	KY, AT, KC, GG	KY, AT, KC, GG
4:00	KY, AT, KC, GG	KY, AT, KC, GG	KY, AT, KC, GG
5:00		KY, AT, KC, GG	KY, AT, KC, GG	GG
6:00	GG			KY, GG
7:00	AT, GG			KY, GG
8:00	AT			KY, GG
9:00

Team B	Monday	Tuesday	Wednesday	Thursday	Friday
9:00		QQ, KJ, DB	QQ, KJ, DB		TA
10:00		QQ, KJ, DB	QQ, KJ, DB		TA
11:00	QQ, KJ, DB		KJ	QQ, KJ, DB	KJ TA
12:00	QQ	DB	QQ, KJ, TA	DB	QQ, DB TA
1:00	QQ	DB	QQ	DB, TA	MATSCI
2:00	QQ, DB	KJ, DB	MATSCI	QQ, KJ, DB, TA	QQ TA
3:00	QQ, KJ, TA	KJ, DB	MATSCI	QQ, KJ, DB	QQ, DB TA
4:00	QQ, KJ, TA	QQ, KJ, DB	KJ	TA	QQ, DB TA
5:00	QQ	QQ, KJ, DB	KJ	DB, TA	QQ, DB TA
6:00	QQ, TA	QQ	TA	KJ, DB, TA	QQ, DB TA
7:00	QQ	QQ		KJ, DB TA	QQ, DB TA
8:00	QQ	QQ		KJ, DB	QQ, DB
9:00	QQ	QQ		KJ	QQ, DB

Team C	Monday	Tuesday	Wednesday	Thursday	Friday
9:00	RF, JE, JL, EW, JS	RF, JE, JL	RF, JE, EW, JS
10:00	RF, JE, JL, EW	RF, JE, JL	RF, JE, EW, JS
11:00	RF, JE, JL, EW, JS		RF, JE, JL, EW	RF, JL	RF, JE, JL, EW. JS
12:00			RF, JE, JL		RF, JE, JL, JS
1:00			RF, JE, JL
2:00		RF, JE, JL, EW, JS		RF, JE, JL, EW, JS	RF, JE, JL, EW, JS
3:00	RF, JE, JL, EW	RF, JE, JL, EW, JS		RF, JE, JL, EW
4:00	RF, JE, JL, EW	RF, JL
5:00		RF, JL
6:00	JE, JL	RF, JE, JL, EW, JS	JE, JS	JS
7:00	JE, JL	RF, JE, JL, EW, JS	JE, JS	JS
8:00		RF, JE, JL, EW, JS		JS
9:00